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1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design

NANTONG HWATEK WIRES AND CABLE CO.,LTD.
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1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design

Certification : ISO9001, CE, CCC, RoHS

MOQ : 3,000 Meters

Price : US $0.5-1 / Meter

Sheath Material : TPE

Insulation Material : TPU

Material Shape : Round Wire

Cable Specification : 2C×80mm2+1C×25mm2+2C×4mm2+(3C×0.75mm2)(P2)+(7C×0.75mm2)

Conductor Material : Bared copper stranded

Conductor Size : 2580/0.20 ±0.008mm, 798/0.20 ±0.008mm, 224/0.15±0.008mm

Outer Diameter : 12.40±0.25mm, 7.00±0.20mm, 2.70±0.15mm, 1.40±0.10mm

Insulation Thickness : 1.60mm, 1.20mm, 1.00mm, 0.50mm

Rated Voltage : DC 1000V

Rated Temperature : Jacket -40~90ºC, Insulation -40~125ºC

Max Conductor Resistance : 0.242Ω/km, 0.78Ω/km, 4.95Ω/km, 26Ω/km

Insulation Voltage Withstand : AC 2.5kV/5min, leakage current ≤5mA

Min Insulation Resistance : 500MΩ.km

Tensile Strength : ≥20MPa

Elongation : ≥300%

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1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
SPECIFICATION CABLE NAME EV Cable
CABLE SPEC 2C×80mm2+1C×25mm2+2C×4mm2+(3C×0.75mm2)(P2)+(7C×0.75mm2)
RoHS  Compliant
Item : 2C×80mm2 : 1C×25mm2 : 1C×4mm2 D:(3C×0.75mm2)(P2) E:(7C×0.75mm2)
CONDUCTOR Material Bared copper stranded
Size 2580/0.20 ±0.008mm 798/0.20 ±0.008mm 224/0.15±0.008mm
+10/1#Tinsel+1000D Kevlar
40/0.15±0.008mm+
10/0.19mmTinsel+200DKevlar
40/0.15±0.008mm+
10/0.19mmTinsel+200D
Kevlar
O.D.(Ref.) 12.40±0.25mm 7.00±0.20mm   2.70±0.15mm 1.40±0.10mm 1.40±0.10mm
INSULATION Material Thermoplastic(EF2585,85±3A)
Min. average thickness 1.60mm 1.20mm 1.00mm 0.50mm 0.50mm
Min.thickness at any point 1.34mm 0.98mm 0.80mm 0.35mm 0.35mm
O.D. 15.60±0.40mm 9.60±0.30mm 4.70±0.20mm 2.50±0.10mm 2.50±0.10mm
CABLING-1 Filler / Cotton Cotton
Material / AL-mylar(facing out) Non-woven
BRAID Material / Tinned  copper /
Size / 0.12mm,≥60% /
In-JACKET Material / TPE TPE
Min. average thickness / 0.60mm 0.60mm
Min.thickness at any point / 0.42mm 0.42mm
O.D. / 7.20±0.25mm 9.70±0.25mm
CABLING Filler Strengthed  PP  rope 
Material Non-woven(≥25% overlapping)
Assembly 2C×80mm2+1C×25mm2+2C×4mm2+(3C×0.75mm2)(P2)+(7C×0.75mm2)
JACKET Material TPU
Min. average thickness 2.80mm
Min.thickness at any point  2.28mm
O.D. 38.00+0.6/-1.00mm
 
ELECTRICAL CHARACTERISTICS PHYSICAL PROPERTIES
Rated voltage:DC 1000V Tensile strength:≥20MPa High temperature pressure test:≤50%      
Rated temperature:Jacket  -40~90ºC Elongation:≥300% Heat shock test:No  crack                       
                                 Insulation  -40~125ºC Aged condition:110±1ºC×168h Compatibility test:GB/T 33594
Max. conductor resistance(20ºC): Percent of original tensile strength:≤±30% Crush resistance test:GB/T 33594
A:0.242Ω/km  B:0.78Ω/km  C:4.95Ω/km   D&E:26Ω/km Percent of original elongation:≤±30% Curved around the test:GB/T 33594
Insulation  Voltage withstand(Core A&B,10m): Flame  test:GB/T 18380.12-2008 Min.  Bend  radius:6*OD
AC 2.5kV/5min,leakage current ≤5mA Artificial weathering test:GB/T 33594 Abrasion resistance:≥2000times
Completed cable  Voltage withstand(Core A  to A&B,10m): Low-temperature impact test :-40ºC×16H,No  crack Resistance against chemicals:GB/T 33594
AC 3.5kV/15min,leakage current ≤5mA Chemical stress acidN-Oxal-acid alkaline solution, N-sodium hydroxide solution:GB/T 33594
Min. Insulation resistance(20ºC, Core A  to  A&B):500MΩ.km Vehicle rolling:Requirements and test methods should be consistent with GB/T 20234.1-2015 7.21
1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
Company Profiles
Founded in 2004 with 9 million USD capital investment, our HQ factory in Kunshan covers 14980 square meters.
In 2020 we established our Nantong facility with 100 million RMB capital investment which covers 34000 square meters.
With ISO9001, ISO14001, IATF16949, ISO13485 system certificates, all of our products have passed CCC, UL, CUL, CE, CSA, ETL safety certificates. We are working with global customers in various fields through our well-established sales system based on the management principal HONESTY, INNOVATION and ENVIRONMENTAL PROTECTION.
1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore DesignCertificates
1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
Production Progress
1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
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1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore DesignFAQ

1.Q:What can you supply?
   A: We do produce consumer electronics wires, hock up wires, industrial cables, robot cables, ev charging cables, new/green energy cables.
2.Q: What are the certificates do you get?
   A: We have UL, CE, 3C, Dekra, CQC, TUV, Rohs, Reach, ETL certificates.
3.Q:Can we get samples before ordering?
   A:
Yes, we are willing to arrange samples for you.
4.Q: What's your lead time?
   A: Normally we can finish you orders in 2-3 weeks, and 5-6 weeks in peak season.
5.Q. How can you guarantee the product quality?
   A: Always a pre-production sample before mass production and final Inspection before shipment.
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1000V High Voltage DC Electric EV Charging Cable with TPU Insulation and RoHS Compliant Multicore Design
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